Natural Capital: Managing our resources and operations to minimize environmental impact.

L.B. Foster Company’s Environmental, Health, and Safety (“EHS”) policy sets the expectations under which we manufacture, market, and distribute products in a manner that protects our employees, business, community, customers, and the environment.

We operate production plants, offices, warehouses, and yard facilities in three countries (U.S., Canada, and the UK) which provide innovative technologies and products to various marketplaces. Our physical footprint, which contributes to our environmental footprint, includes ~15 production plants, another ~15 facilities (offices, warehouses, yards, R&D centers) as well as sales, service, and delivery vehicles. In most instances, our operations are not energy, carbon, water, or waste intensive; however, we do have general permits for environmental compliance. When manufacturing and delivering products to serve our customers, we consume energy and resources which are a source of emissions, effluents, and waste.

Our environmental footprint is based on the following: 

  • Fuels we consume in production, heating our plants and buildings, and mobilizing our fleet of sales, service, and delivery vehicles;
  • Electricity we draw from the local utility’s energy grid;
  • Air we emit from our production facilities;
  • Water we discharge from plant operations and from office environments; and
  • Waste generated and disposed from plant operations and from office environments.
Environmental Management System

Although not all environmental impacts are material to our organization, we are committed to using resources efficiently and reducing our environmental footprint.

By implementing our corporate environmental management system (“EMS”), we aim to ensure consistent execution of our EHS standards and strategies. Our EMS requires each location to conform not only to environmental regulatory requirements, but also to improve on our methods to minimize air emissions, water discharge, waste, and chemical hazards. Additionally, where applicable, we pursue ISO 14001 accreditation.

In 2021, we have 11 locations (~33%) certified to the ISO 14001:2015 standard for environmental management systems.  These include:

Corporate Office – Pittsburgh PA

Precast Concrete Plant - Hillsboro, TX

Rail Technologies Office & Plant – Burnaby, BC

Rail Technologies – UK #1

Rail Technologies – UK #2

Rail Technologies – UK #3

Rail Technologies – UK #4

Rail Technologies – UK #5

Rail Technologies – UK #6

Rail Technologies – UK #7

Rail Technologies – Germany #1

 

Note: we currently do not have a schedule to pursue additional EMS accreditations; however, our internal EMS always applies.

Data Collection & Metrics

We record our environmental footprint to influence reduction strategies and for future reporting. We plan to evolve our collection methods, which will influence our baseline and future targets. For the interim, the environmental footprint metrics we track include energy consumption and accompanying greenhouse gas emissions, water consumption, and waste generation.

  1. Energy:
    1. Reduce electricity consumption intensity by 3.0% by 2030
  2. Greenhouse Gas Emissions:
    1. Reduce CO2e (greenhouse gas) intensity from our operations by 2.0% by 2030
  3. Water:
    1. Increase water reuse/onsite within our manufacturing facilities by 5% by 2030
    2. Reduce water consumption within our manufacturing facilities by 5% by 2030
  4. Waste:
    1. Reduce waste disposal intensity to landfill or incineration by 1.5% per year by 2023
    2. Reduce hazardous waste intensity disposal by 2% per year by 2023
    3. Increase waste reuse and recycling intensity by 1.5% per year by 2023
    4. Identification of ways in which to make production waste useful for others as secondary materials and to use diverted waste within our production by 2023

* As we develop our sustainability strategy, there is a likelihood that our baselines, goals, and intensity-based metrics will be revised in future reporting due to improved data collection, market influence and acquisitions & divestitures. 

Energy Management

For 2021, LB Foster consumed 210,933 gigajoules (GJ) of energy across electricity, natural gas, diesel fuel and propane to operate manufacturing facilities, warehouses, R&D centers, office environments, and mobilize vehicles.

Our energy consumption slightly increased 1.3% over the previous year, exclusively due to natural gas and diesel use but was also influenced by increases in revenue and production.

Energy Consumption (Giga Joules) FY2018 FY 2019 FY 2020 FY 2021
Energy (GJ) 613,970 391,957 205,249 210,933
GJ (%) from fuels  78% 67% 56% 67%
GJ (%) from grid electricity  22% 33% 44% 33%
Alternative Energy  0% 0% 0% 0%
Renewable Energy  0% 0% 0% 0%

2021 Performance Notes: Fuel is a combination of on-site and mobile (vehicles). The trend of energy reduction was influenced by production levels due to the COVID-19 pandemic, divesting the IOS Testing & Inspection business in 2020 and divesting the Piling business in Q3 of 2021.

Intensity-based energy consumption (GJ) per Million $USD

For energy, we currently measure our performance against one goal:

  • Reduce electricity consumption intensity by 3.0% by 2030
Intensity-based Energy Consumption (GJ/$Mil) FY 2018 FY 2019 FY 2020 FY 2021
Total 979 599 413 411
Fuels 768 401 233 274
Electricity 211 198 180 137

2021 Performance Notes: Although fuel use increased, there was a decrease of intensity-based energy consumption from the previous year. Since 2018, the trend of energy-intensity reduction can be attributed to COVID19 pandemic-related production declines, divesting businesses, but also includes energy reduction projects. Electricity consumption continues to decline.

GHG Emissions

Our carbon emissions are a function of our energy consumption as well as the renewable energy on the various grids. As we plan for energy efficiency at our plants and with our vehicles, including increases of renewable energy on the grid, we are confident to meet our current goals. Our data collection methods are improving each year, but still need improvements to realize comprehensive accounting. We will be developing our carbon strategy for future reporting, but inevitably will meet stakeholder drivers on carbon emissions, risks, and opportunities.

Absolute GHG Emissions (CO2e) - Mt FY 2018 FY 2019 FY 2020 FY 2021
Total GHG Emissions 40,057 25,244 14,519 13,355
Scope 1 26,056 11,085 6,624 8,123
Scope 2 14,001 14,159 7,895 5,232
Regulated GHG Emissions 0 0 0 0

2021 Performance Notes: Since 2018, the trend of absolute GHG reduction can be attributed to COVID-19 pandemic-related production declines, divesting businesses, but also includes energy reduction projects.

Intensity-based GHG Emissions (Mt) per Million $USD.

For GHG emissions, we currently measure our performance against one goal:

  • Reduce GHG (CO2e) intensity by 2.0% by 2030
 
Intensity-based GHG Emissions (Mt/$Mil) FY 2018 FY 2019 FY 2020 FY 2021
Total 63.9 38.5 29.2 26.0
Water

Few manufacturing facilities require process water. We are improving our collection methods for more accurate reporting of our water profile, i.e., consumption, source, and geography to better manage our usage to meet our goals and potential areas of water stress which could impact our operations.

Most of our operations have low water-use demands but could be subject to availability restrictions in the future. However, water use improvement projects, i.e., conservation and efficiency, are considered at all facilities.

We currently measure our performance against two goals:

  • Increase water reuse/onsite within our manufacturing facilities by 5% by 2030
  • Reduce water consumption within our manufacturing facilities by 5% by 2030

 

Water Metrics - Gallons FY 2019 FY 2020 FY 2021
Consumption 20,404,503 20,207,894 17,674,450
Reuse 32,822,209 40,260,311 37,804,742

Note: Water use is dominated by the St. Jean-Sur-Richelieu facility (divested 2022). This location consumes over 70% of total water and is also responsible for over 98% of total water reuse/recycling efforts. A more granular water profile will be considered in future reporting.

Waste

We acquire raw materials for either distribution or we convert them into finished products in our manufacturing processes. The more efficient we are in optimizing materials to make our products, the fewer resources we consume, the more money we save and the less waste we generate. That is why we first work towards absolute material utilization throughout our manufacturing processes followed by minimizing, reusing, or recycling wastes we generate.

Typical waste streams resulting from activities include excess raw material consumption, process by-products, equipment maintenance and cleaning, substandard product or defects, and packaging. We evaluate each waste stream for proper management requirements according to our EMS and local regulations.

We currently measure our performance against four goals:

  • Reduce waste disposal to landfill or incineration by 1.5% per year (environmental impact per net sales) by 2023
  • Reduce hazardous waste disposal by 2% per year (environmental impact per net sales) by 2023
  • Increase waste reuse and recycling by 1.5% per year (combined; environmental impact per net sales) by 2023
  • Identification of ways in which to make production waste useful for others as secondary materials and to use diverted waste within our production by 2023
 
Waste Metrics - Short Tons FY 2019 FY 2020 FY 2021
Haz Waste Generation 9,072 50,218 82,979
Non-Haz Waste Generation 1,155,405 2,279,717 3,205,051
Waste Reused 100,344 38,274 165,426
Wate Recycled 2,245,000 5,431,275 5,539,881
Off-site Waste Reclaimed 572,000 24,724,400 20,106,909

Note: Waste reused either went back into production or benefited the plant's phyical site. Waste recycled was mostly scrap steel. Reclaimed waste materials was sourced from other industrial production waste (e.g., fly ash)